Impact Idler

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MOQ : 1 Unit

Impact Idler Specification

Features
Superior shock absorption, easy installation, reduced belt wear

Belt Type
Rubber conveyor belt

Thickness
Rubber ring thickness varies (typically 10-30 mm)

Surface Finish
Painted / Galvanized

Material
Mild steel frame, rubber lined rollers

Type
Impact Idler

Structure
Three-roll or single-roll configuration

Belt Conveyor
Yes, designed for belt conveyor support

Roller Conveyor
Applicable as impact roller

Resistant Feature
Impact resistant rubber rings

Load Capacity
Heavy duty, suitable for high-impact and bulk materials handling

Speed
Compatible with standard belt speeds

Usage & Applications
Protects conveyor belts from impact damage at loading points

Roller Diameter
Available in 89 mm, 108 mm, 133 mm, or as specified

Frame Material
High-grade steel/channel construction

Corrosion Resistance
High, with zinc coating or painting

Mounting
Bolt-on design

Roller Length
Standard and customized lengths available

Operating Temperature
-10°C to +80°C

Maintenance
Minimal, long service life

Bearing Type
Sealed for life, deep groove ball bearings

Noise Level
Low noise operation

Impact Idler Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Week

Delivery Time
5 Week

Packaging Details
As per Requirement

Main Domestic Market
All India

About Impact Idler

Within a short span of time, we have emerged as the prominent manufacturer and exporter of an excellent quality Impact Idler. The idler is specially built to fulfill wide requirements of the most demanding industries such as automobile, food, glass, foundry and heat treatment. This Impact Idler is highly adaptable to low or high corrosive environments or high or low temperatures. Before the final dispatch in market, the idler is strictly tested on various standard quality parameters.

Features:

Resistance against abrasions
Rust proof finish
Weather proof

Superior Construction and Durability

Crafted from high-grade steel with rubber-lined rollers, the Impact Idler is built to withstand harsh environments and heavy impacts. Its sealed deep-groove ball bearings ensure low maintenance and longevity, while the advanced corrosion-resistant finishes protect against rust and degradation. The result is reliable performance in a wide range of operating temperatures.

Enhanced Conveyor Belt Protection

The innovative design features impact-resistant rubber rings that absorb shock at loading areas, safeguarding conveyor belts from damage. This not only prolongs belt lifespan but also leads to reduced replacement costs and downtime, making it an essential component for any bulk material handling system.

Easy Integration and Versatility

Available in multiple standard sizes as well as custom-built lengths, the Impact Idlers bolt-on configuration allows for quick installation on existing or new conveyor systems. Its compatibility with both three-roll and single-roll setups adds adaptability for different operational needs and belt widths.

FAQs of Impact Idler:

Q: How does the Impact Idler protect conveyor belts?

A: The Impact Idler utilizes rubber-lined rollers with impact-resistant rubber rings that absorb and disperse the shock of falling materials at loading points. This prevents belt gouging, minimizes wear, and significantly extends the service life of the conveyor belt.

Q: What are the available configurations and sizes for this impact idler?

A: This idler is offered in roller diameters of 89 mm, 108 mm, 133 mm, or as custom specified. Roller lengths can also be standard or tailored to your requirements. It comes in both three-roll and single-roll configurations to suit various conveyor setups.

Q: When should I use an Impact Idler in my conveyor system?

A: An Impact Idler is recommended for installation at conveyor loading points, especially where heavy or bulk materials are dropped onto belts. Its shock-absorbing properties are vital in protecting belts from impact damage in these high-stress zones.

Q: Where can the Impact Idler be installed?

A: The Impact Idler is designed for use with belt conveyor systems, particularly at material drop or loading areas. Its bolt-on mounting design facilitates installation on both new and existing conveyors, making it suitable for a variety of industrial environments.

Q: What maintenance does the Impact Idler require?

A: Thanks to its sealed-for-life, deep groove ball bearings and corrosion-resistant finishes, the Impact Idler requires minimal maintenance. Regular visual inspection and occasional cleaning are usually sufficient to ensure optimal performance and extended lifetime.

Q: How does the installation process work?

A: The idler features a bolt-on design for straightforward mounting. Simply align the idler with the required mounting points on the conveyor frame and secure using standard hardware. It is engineered for rapid replacement and integration with both roller and belt conveyor systems.

Q: What are the main benefits of using the Impact Idler?

A: Using an Impact Idler significantly reduces belt wear and operational noise, offers exceptional shock absorption, prolongs conveyor belt life, and ensures minimal maintenance. Its superior corrosion resistance and heavy-duty construction make it ideal for demanding material handling applications.

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