About Idler Roller Frame
Our company has evolved as a leading entity in the domain of Idler Roller Frame. Being the topmost manufacturer in this market, we use excellent quality stainless steel to manufacture this roller frame in accordance with industry standards. Our clients can get this Idler Roller Frame from us in different dimensions in order to fulfill their application requirements. It is high in demand across various industries such as cement, ceramic, mining, metallurgy and civil engineering.
Features:
- Rugged design
- Rust resistant finish
- Tough design
Engineered for Heavy-Duty PerformanceThe Idler Roller Frame provides exceptional reliability and durability for demanding applications such as mining, quarrying, cement plants, and power stations. Its structure is designed to withstand heavy loads (up to 3 tons per roller) and endure shock, abrasion, moisture, and harsh environments. Advanced features, such as low noise operation and high-grade powder-coated or galvanized finishes, ensure an extended lifespan with minimal maintenance.
Flexible Design and CustomizationAvailable in a wide range of configurations, including various roller diameters and frame dimensions, the Idler Roller Frame can be customized to meet specific operational needs. Options for roller arrangements and mounting types enhance versatility, making it suitable for both belt and roller conveyors. The structure supports both flat and troughed belt types, and can be constructed from mild steel or galvanized steel for added durability.
FAQs of Idler Roller Frame:
Q: How do I determine the appropriate roller diameter and frame size for my application?
A: The choice of roller diameter (ranging from 89 mm to 159 mm) and frame size (600 mm1800 mm in length, 450 mm1200 mm width) depends on your belt width, material load, and conveyor design. Our experts recommend selecting larger diameters and reinforced frames for higher loads or abrasive materials to ensure reliable operation and longevity.
Q: What are the benefits of using a welded steel idler roller frame for my conveyor system?
A: Welded steel frames offer enhanced strength, stability, and extensive shock resistance. These frames efficiently handle heavy loads, minimize vibration, and provide a durable base for rollers, resulting in low maintenance requirements and longevity, even in rugged environments such as mining and cement plants.
Q: Where are these Idler Roller Frames typically used?
A: These frames are widely utilized in bulk material handling applications, particularly in mining, cement, power generation, quarries, and industrial conveyor systems. Their corrosion and abrasion-resistant features make them especially suitable for outdoor, dusty, or moisture-prone locations.
Q: Can the frame and roller arrangement be customized to specific project requirements?
A: Yes, we offer full customization of dimension, roller configuration (3 roller, 5 roller, garland), mounting style, and material finish. This ensures the frame integrates seamlessly with your conveyor system and meets site-specific requirements. Contact our team with your application details for tailored solutions.
Q: What is the process for ordering and installation?
A: After discussing your requirements, we manufacture the Idler Roller Frame to your specifications. The frames are shipped ready for straightforward installation, supported by clear mounting options (base plate or hanger). Our technical support is available to assist with setup and integration into your conveyor system.
Q: Why choose sealed ball bearings and what maintenance is required?
A: Sealed ball bearings ensure smooth, low-noise rotation and prevent ingress of dust and moisture, prolonging the bearing and roller life. Maintenance demands are lowregular visual inspection and occasional cleaning suffice, making these frames highly reliable and cost-effective over time.